Are you tired of running back and forth between your kitchen and backyard every time you’re grilling? Do you wish you had more space to prep your food and entertain your guests? It’s time to take your outdoor cooking game to the next level with a DIY outdoor grill island. In this comprehensive guide, we’ll show you step-by-step how to build your own backyard grill station, complete with extra storage, serving areas, and a stylish design. Get ready to transform your outdoor space into a culinary oasis where you can grill like a pro!
- Choosing the Right Design
- Gathering the Materials
- Building the Frame
- Adding Additional Support
- Covering the Frame with Cement Board
- Framing Out the Opening for Grill Doors
- Adding Fire Barrier and Latex Sealant
- Installing Galvanized Stainless Steel Sheets
- Applying Cement Board Tape and Thin-Set Mortar
- Setting Out and Installing the Stone
- Optional: Sealing the Stone
- Enjoying Your DIY Outdoor Grill
When it comes to building your own DIY outdoor grill island, there are various design options to consider. Whether you prefer a rolling cart, a stationary grill station, or a custom-built island, you can find a plan that suits your style and needs. Here are some popular designs to inspire you:
One option is to build a rolling outdoor grill island that offers both mobility and functionality. This design typically features steel, cement board, and wood, giving it a modern stucco look without the expensive price tag. The rolling outdoor island provides ample space for your grill, hooks for grill tools, open shelving for easy access to a propane tank, and even a towel rack for added convenience.
For those who want a more elegant and upscale outdoor kitchen feel, a stone grill station is an excellent choice. This design incorporates a frame to go under the grill sides and attaches a stone veneer to give it a sophisticated touch. With a stone grill station, you can create a luxurious cooking space right in your backyard without breaking the bank.
If you prefer a portable option that can be easily moved around, an outdoor grill cart is perfect for you. This cart can be placed next to your grill, providing additional counter space for food prep. It often includes features like a towel rack, hooks for tools, and extra storage at the bottom. An outdoor grill cart ensures that you have everything you need within arm’s reach while grilling.
For those with limited space or smaller grills, a compact grill station tutorial may be the ideal solution. This design is built from wood and topped with a piece of granite, providing a sturdy surface for your grill. It includes a bar for holding towels and grilling tools, allowing you to stay organized while enjoying your outdoor cooking experience.
Before you begin constructing your DIY outdoor grill island, it’s essential to gather all the necessary materials. This will ensure a smooth and efficient building process. Here’s a list of materials you’ll typically need:
- 4x4s and 2x4s for the frame
- Cement board for covering the frame
- Cement screws for attaching the cement board
- Grill doors for the opening (check the cut-out size on the chosen doors)
- Fire barrier and latex sealant for exposed seams
- Galvanized stainless steel sheets for the middle grill area
- Self-piercing roofing screws for securing the steel sheets
- Cement board tape for covering joints and corners
- Thin-set mortar for installing the stone
- Ledger stones for the exterior finish
- Pro Lite Gray Tile and Stone Mortar for adhering the stone
- Optional: Stone sealer for added protection and longevity
Make sure to double-check the specific measurements and quantities required based on your chosen design. It’s also a good idea to invest in quality tools such as a wet saw, steel trowel, and joint knife to ease the construction process.
The first step in creating your DIY outdoor grill island is building the frame. This will provide the structure and support for the entire project. Start by using 4x4s and 2x4s to construct a sturdy frame according to your chosen design. Take into consideration the size of your grill and the desired dimensions for the wings. You may need to add additional 2x4s to accommodate the size and shape of your grill.
To ensure stability and durability, it’s important to add additional support to your DIY outdoor grill island. Frame out the center opening where your grill will be placed, using 2x4s based on the size of each wing. This will create a designated space for your grill while providing enough room for food preparation and serving areas. Reinforcing the structure with additional support will guarantee that your grill island can withstand the elements and heavy usage.
Next, cut cement board to the appropriate size and attach it to the wood frame using cement screws. The cement board acts as a protective layer, ensuring that the frame is resistant to heat and moisture. If you initially planned for double doors in the middle under the grill but changed your mind, remove the cement boards from each side. This will allow for the installation of two single doors instead. Take care to secure the cement board properly to prevent any future issues.
Since you’ve decided to install two single doors, it’s time to frame out the opening to accommodate them. Check the cut-out size provided by the grill door manufacturer, and use 2x4s to create the frame on each side. Attach cement board over these areas to maintain consistency and ensure a seamless finish. Once the framing and cement boards are in place, you can install the grill doors securely.
To enhance safety and protect against potential fire hazards, it’s crucial to add a fire barrier and latex sealant to the exposed seams on the interior where the grill will be installed. Apply the sealant generously, covering all open seams. This step will create a barrier that prevents heat and flames from penetrating the structure. It’s important to choose a high-quality fire barrier and latex sealant that is specifically designed for this purpose.
If you had initially planned to cover the inside middle area with stone but realized it would not allow enough room for the grill, an alternative option is to use galvanized stainless steel sheets. These sheets can be cut to size using tin snips, but be cautious as they can be sharp. Secure the sheets with self-piercing roofing screws, ensuring a tight fit. The galvanized stainless steel sheets will add a sleek and modern touch to your DIY outdoor grill island.
To ensure a seamless and professional finish, apply cement board tape over all the seams. This will prevent any cracks or gaps from forming over time. Once the tape is in place, generously apply thin-set mortar over the tape and the entire surface of the cement board. Use a steel trowel and joint knife to spread the mortar evenly. Allow the mortar to dry completely before proceeding to the next step.
One of the most exciting parts of building your DIY outdoor grill island is setting out and installing the stone. Begin by laying out the ledger stones to get an idea of how they will look. Once you’re satisfied with the arrangement, set up your wet saw to make the necessary cuts. Start by cutting straight edges on the corner pieces, ensuring a precise fit. Begin installing the stone from the bottom, making sure everything is level, and work your way up.
For added protection and longevity, you may choose to seal the stone on your DIY outdoor grill island. The stone sealer helps prevent stains, water damage, and discoloration, keeping your grill island looking pristine for years to come. Follow the manufacturer’s instructions on how to apply the sealer correctly. Remember to allow adequate drying time before using your outdoor grill island.
Congratulations! You’ve successfully completed your DIY outdoor grill island. It’s time to step back and admire your work. Invite family and friends over to enjoy delicious meals and unforgettable moments in your newly transformed backyard cooking space. With your DIY outdoor grill, you’ll have more prep space, serving areas, and storage, making outdoor cooking easier and more enjoyable than ever before. Get ready to savor the flavors of the great outdoors!
